03/24/2022 UPDATE:
Well, started hacking away at the fenders prior to installing the flairs. Had to cut a TON away around the front wheel due to it being 10 plus inches wide. With a 3" offset, the wheel arc is crazy. Lol. The 3" flairs don't EVEN come close to covering up the hacked clearance. So two more 5" flares are coming.
Then got my buddy, Mr. Trig, to figure out my wheel travel taking into consideration of one side of the axle down and the other in full compression. He told me 2.55". So I went 3.25". Lol.
Laid out the rear as previously posted. Marked the rear quarter panel. Started to hack with the cut off wheel in the 18 volt Milwaukee 90 degree grinder thingy. As soon as I started the first pass massive amounts of dust. BONDO FREAKING DUST! There was 1/4 inch of freaking Bondo on the fender. ERRRRRRRARARA!
Yet more issues from the previous HACKS! So I keep going and cut away the outer skin from the inner fender panel. Peeled it away then pie cut it every few inches. Then peeled it away. Then I ground away about 3/8"-1/2 inch away or back to exposed metal.
Then I pie cut the inner fender that was now exposed. Then I folded it outboard even with the the new fender opening.
Then I tack welded all the inner tabs to the outer tabs. Then went back and trimmed off the extra inner fender outboard of the welds. Left the welds. Then sanded away the inner over hang and sanded it mostly smooth. Then wiped it all down with acetone. Then primed. The I ran a bead of my favorite item, the tar tape. I laid a piece about 1/2 inch above welded area and then folded it inward all the way around dealing up all the slits and welds. I LOVE THIS STUFF! Then I smoothed it all out, pressing and sticking in all the recesses and crevasses.
Then for good measure I sprayed a coat of black rubberized undercoat. I will go on the inside and run a bead of seam sealer in the areas I can reach. It's gonna be 98% leak free. The car ain't gonna have side windows so I don't plan on driving in the rain,! Lol.
Next is to install the flair. Once this first side is done I will replicate it on the other side.
BDRAG