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Extended brake lines-DIY

44Bogger

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Oct 2, 2018
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Roxor Ownership
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Awesome! Thanks for the Info, I just got thru having a 3 link suspension put under my front and will copy these parts for my front brakes!!

I ordered exactly what Coldweather did and had some issues. First was my fault, second was not. First mistake was not reading down far enough to see where he had to order the straight banjo fittings. I ordered what he had in the first post.

Second mistake was on the top fittings that hook up to the hard line. You don't want a 3AN - 3AN fitting. I ordered what he said to and had a leak. Thought I had stripped my hard line. Went so far as to order a new drivers side hard line from India via Sherwood. It is still in the box. Didn't need it. $16 is case anyone was wondering or needs it.

The pics show the minor diameter differences between 3AN and M10. M10 being larger and properly fits the hard line.

The hard line fitting size in M10x1.0

Search for this in Amazon
M10x1.0 to 3AN Fitting - Adapter For Brake Clutch Fuel and Oil - AN3

So you need 2 of those, two of the lines he listed and 2 of the straight banjo fittings.

Russell 640471 Endura -3AN 10mm Banjo Fittings

Installation wise, yes the top fittings are not 90 degree. The line won't rub the tires if you put a curve in the line. Do that by "spinning" the line before tightening it at the banjo fitting. You can see the combo wrench on the fitting with the curved line.
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TeamNeagle

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Elizabethtown, KY, USA
Roxor Ownership
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Roxor #
00260
I ordered exactly what Coldweather did and had some issues. First was my fault, second was not. First mistake was not reading down far enough to see where he had to order the straight banjo fittings. I ordered what he had in the first post.

Second mistake was on the top fittings that hook up to the hard line. You don't want a 3AN - 3AN fitting. I ordered what he said to and had a leak. Thought I had stripped my hard line. Went so far as to order a new drivers side hard line from India via Sherwood. It is still in the box. Didn't need it. $16 is case anyone was wondering or needs it.

The pics show the minor diameter differences between 3AN and M10. M10 being larger and properly fits the hard line.

The hard line fitting size in M10x1.0

Search for this in Amazon
M10x1.0 to 3AN Fitting - Adapter For Brake Clutch Fuel and Oil - AN3

So you need 2 of those, two of the lines he listed and 2 of the straight banjo fittings.

Russell 640471 Endura -3AN 10mm Banjo Fittings

Installation wise, yes the top fittings are not 90 degree. The line won't rub the tires if you put a curve in the line. Do that by "spinning" the line before tightening it at the banjo fitting. You can see the combo wrench on the fitting with the curved line.
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View attachment 9335 View attachment 9336 View attachment 9337 View attachment 9338
Thanks
I ordered exactly what Coldweather did and had some issues. First was my fault, second was not. First mistake was not reading down far enough to see where he had to order the straight banjo fittings. I ordered what he had in the first post.

Second mistake was on the top fittings that hook up to the hard line. You don't want a 3AN - 3AN fitting. I ordered what he said to and had a leak. Thought I had stripped my hard line. Went so far as to order a new drivers side hard line from India via Sherwood. It is still in the box. Didn't need it. $16 is case anyone was wondering or needs it.

The pics show the minor diameter differences between 3AN and M10. M10 being larger and properly fits the hard line.

The hard line fitting size in M10x1.0

Search for this in Amazon
M10x1.0 to 3AN Fitting - Adapter For Brake Clutch Fuel and Oil - AN3

So you need 2 of those, two of the lines he listed and 2 of the straight banjo fittings.

Russell 640471 Endura -3AN 10mm Banjo Fittings

Installation wise, yes the top fittings are not 90 degree. The line won't rub the tires if you put a curve in the line. Do that by "spinning" the line before tightening it at the banjo fitting. You can see the combo wrench on the fitting with the curved line.
View attachment 9335
View attachment 9336
View attachment 9337
View attachment 9338

View attachment 9335 View attachment 9336 View attachment 9337 View attachment 9338
Thanks 44Bogger!! Your pics are Awesome
 

Cloud

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Oct 25, 2020
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Freedomland
Roxor Ownership
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Roxor #
6527
I ordered exactly what Coldweather did and had some issues. First was my fault, second was not. First mistake was not reading down far enough to see where he had to order the straight banjo fittings. I ordered what he had in the first post.

Second mistake was on the top fittings that hook up to the hard line. You don't want a 3AN - 3AN fitting. I ordered what he said to and had a leak. Thought I had stripped my hard line. Went so far as to order a new drivers side hard line from India via Sherwood. It is still in the box. Didn't need it. $16 is case anyone was wondering or needs it.

The pics show the minor diameter differences between 3AN and M10. M10 being larger and properly fits the hard line.

The hard line fitting size in M10x1.0

Search for this in Amazon
M10x1.0 to 3AN Fitting - Adapter For Brake Clutch Fuel and Oil - AN3

So you need 2 of those, two of the lines he listed and 2 of the straight banjo fittings.

Russell 640471 Endura -3AN 10mm Banjo Fittings

Installation wise, yes the top fittings are not 90 degree. The line won't rub the tires if you put a curve in the line. Do that by "spinning" the line before tightening it at the banjo fitting. You can see the combo wrench on the fitting with the curved line.
View attachment 9335
View attachment 9336
View attachment 9337
View attachment 9338

View attachment 9335 View attachment 9336 View attachment 9337 View attachment 9338


Strange, I've had zero issues with the 3an - 3an part number 656052. I just got them tight and no leaks, definitely didn't have to overtighten them like I have on toyota bubble flare lines.
 

Colderweather86

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Strange, I've had zero issues with the 3an - 3an part number 656052. I just got them tight and no leaks, definitely didn't have to overtighten them like I have on toyota bubble flare lines.
Same. No leaks.
 

n2deer

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Jun 9, 2020
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I had the same experience as 44Bogger. I have tried multiple 90-degree fittings now and they all leak. Just found this post.
Going to try the fitting he used.

It's been frustrating. The first one I stripped out like he did, second one wouldn't work either. Thanks for sharing 44Bogger.
 

Colderweather86

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That's unfortunate as all get out. I wonder if the components used are different from different years. Mine is a 2020.
 

MaXXis85

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Get The proper adapter from m10x bubble flare to 3/8" IF (hardline adapter), Summit part number (EDD-271300)
1654094608001.png

then adapt from the 3/8" invert flare to -3 AN with summit part number (RUS-643961)
1654094593277.png

Then you use any combination or hose to a banjo fitting you desire.
 

Land Rover

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Nov 25, 2022
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Los Angeles, CA
Roxor Ownership
Looking to buy
After removing the sway bar, and installing the longer shackles, I found myself needing extended brake lines. I didn't want to spend almost $150 with shipping for the OTR lines. So I set out to put together my own. I found that the brake lines are -3 AN. The Banjo is a 10mm (3/8). After a quick Amaozn search, I found the parts I needed. Once I get the lift installed, they won't look too long.

They arrived today. I wanted a 90° fitting at the chassis to clear the knuckle, and a 35° banjo to move the line away from the tire. I noticed the stock brake line rubbing against even the stock tires before I put 33" KM3's on. Anyways, here's what I got.

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Land Rover

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Gentlemen: I am new here, and I am not familiar with all of the rules/requiremens, so I hope you will forgive my blunders. As a point of information, I just purchased a 2022 Roxor from an auction, and naturally, it has issues. The first problem would be a missing brake line . It is the "flex line to the right front caliper. All of the connectors are all right, so I just need a standard brake hose. Does anything interchange? I also need the plastic check valve on the brake vacuum unit, and the plastic hose connector barb that is fitted to the top of the air cleaner. I would be grateful for any suggestions or ideas.
 

TomRox

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Colorado
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Get in touch with Wade

or your going to spend a ton of time trying to sort it out
 
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