Hi Team Roxor, this is our 1,000th thread! Congratulations, and thank you for taking this journey with me!
I remember the first time I saw the Roxor advertised about a year ago. Before it even went into production, I asked myself, "How hard would it be to get a Jeep CJ7 windshield frame onto a Roxor body?" This was the one modification I knew I needed to make the project a success. Maybe you can see why. This was my hardest Roxor modification, but the most important to me. Here's what I did:
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Parts list and prices (around $700 total):
windshield frame $150, Crown J5758971
windshield hinges $103, Smittybilt 7403
wiper motor cover $40, Kentrol 30459
interior windshield brackets $18, Smittybilt 7408
cowl frame weatherstrip seal $20, Fairchild 5453950
wiper plug pivot covers $7, Omix-ADA 13318.02
mirror 3" round $7, Grote 12004-5
windshield glass & install $167, Safelite glass shop (includes gasket)
paint $200, local Maaco body shop
Notes:
The mounting holes don't align. Jeep parts use standard/American diameter and thread pitch, and Mahindra parts use metric. The lowest hinge holes aren't even close to fitting, so I left them out. More than half of the other holes in the hinge and wiper motor plate needed to be elongated with a side-mill bit. I did it with a small drill press, but a true machinist mill would be easier, and a hand drill honestly won't be precise enough. Loc-tite everything! Don't save a dollar by installing the glass yourself. These parts are all easily available. Windshield frames from Omix-ADA and Crown are equally poor quality, but OEM CJ7 are hard to find and are likely rusty. CJ7 wipers suck compared to other Roxor windshields' wipers, but I don't care about wipers. Color match wasn't good on the hinges and windshield frame--make sure your paint shop shows you a sample before you install it in the dark! Buy stainless steel everything, because it's cheaper than repairing rust later. I like the minimalistic mirror, but there are many options which install on the front of the windshield hinges.