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Jeep YJ Windshield install

Colderweather86

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I picked up a YJ windshield last weekend from a part out. Got it home, took off the lexan windshield and installed the jeep windshield/frame. Yes, it bolts right up, but only after removing the forward ROPS. Not going to work, especially if you're tall.

After clamping the jeep windshield onto the OE ROPS, I took some measurements:

To mount the YJ windshield frame, and still utilize the OE ROPS, the windshield needs to be moved forward 2", and up about 2". I went to the steel yard and got a 9"x63" piece of 1/8" steel, and had it bent 90*. Hindsight, I should have had it bent to 70*, but with a new cowl seal, it should be OK.

I used the Mahindra windshield cowl plate as a template to mark and cut the curve for the cowl, and drill my holes. The holes are elongated, so I used some 1/4x3/4 steel tubing cut to 2" to make some standoffs. Bolted it all in place, and this is what I have so far.

Attached is a picture of the windshield bolted right up to the OE ROPS mounting holes.

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Colderweather86

Well-known member
Lifetime Member
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Apr 20, 2020
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708
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Location
Palmer, AK, USA
Roxor Ownership
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Roxor #
7262
Tonight I will weld the standoffs on, cut and bend the excess steel to wrap around and bolt into the sides where the net brackets bolt into. I also have some edge trim on the way in the mail, should be here Friday. Hoping to have this thing wrapped up by Friday evening.


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Colderweather86

Well-known member
Lifetime Member
Joined
Apr 20, 2020
Messages
708
Points
63
Location
Palmer, AK, USA
Roxor Ownership
Roxor Owner
Roxor #
7262
Almost done. Bolted down, it folds, it Almost looks factory. Finish weld the side plates tomorrow, then paint.

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